3x1850 Flying Shear Complete Shearing Line
High-Efficiency Precision Cutting
Utilizes advanced flying shear technology to achieve continuous high-speed cutting (up to 120 meters/minute) without stopping material feed, significantly boosting production efficiency.
Cutting accuracy up to ±0.2mm, ensuring smooth, burr-free edges for high-precision processing.
Wide Material Compatibility
Processes various metal materials (carbon steel, stainless steel, aluminum, copper, etc.) with thickness ranges of 0.5-12mm.
Suitable for coil and sheet processing, with a maximum handling width of 2500mm.
Intelligent Automated Control
Equipped with a CNC control system for programmable length, batch setting, and real-time monitoring.
Fully automated uncoiling, leveling, feeding, and stacking integrated workflow minimizes manual intervention.
Durable and Easy Maintenance
Features special alloy blades with extended service life and superior wear resistance.
Modular design simplifies maintenance and allows quick replacement of key components.
Energy Saving & Eco-Friendly
Optimized hydraulic/pneumatic systems reduce energy consumption by over 30%.
Includes scrap recycling systems, achieving material utilization rates above 98%.
Safe and Stable Operation
Multiple safety protections (emergency stop, overload alarms, protective covers, etc.).
Vibration and noise reduction technology ensures stability during high-speed operation.
Customizable Solutions
Optional add-ons: laser length measurement, edge trimming, automatic marking, etc.
Provides turnkey layout design services to adapt to different workshop conditions.
Typical Applications
Automotive parts manufacturing (doors, chassis, etc.)
Home appliance production (refrigerator panels, AC housings, etc.)
Architectural decoration material processing
Container manufacturing industry
Let me know if you'd like any refinements for specific technical or marketing purposes!
Here’s the professional English translation of your fly shear line equipment specifications:
3x1850 Flying Shear Complete Cutting Line Product Details
1. Equipment Overview
The 3x1850 Flying Shear Line is a high-performance fully automatic metal plate cutting system featuring a triple-unit parallel configuration, specially designed for efficient precision processing of 1850mm wide sheets. Suitable for continuous cutting and slitting of carbon steel, stainless steel, aluminum plates, copper plates, etc., widely used in automotive manufacturing, home appliance metalwork, architectural decoration, container production and other industries.
2. Key Specifications
| Parameter | Technical Specification |
|---|---|
| Max. Processing Width | 1850mm (Customizable to 2000mm) |
| Material Thickness Range | 0.5mm~6mm (8mm reinforced version optional) |
| Cutting Speed | 0.5mm thin plate: 100m/min; 6mm thick plate: 60m/min |
| Cutting Accuracy | Dynamic precision ±0.2mm, length tolerance ≤0.1mm/m |
| Blade Material | Japanese SKD11 alloy steel with automatic lubrication/cooling |
| Control System | Siemens S7-1500 PLC + 10" WinCC HMI |
3. Key Components
Uncoiling System
Hydraulic double-cone uncoiler (max. capacity 20T)
Laser automatic centering (±0.5mm accuracy)
Leveling Unit
9-roll precision leveler (HIWIN Taiwan guide rails)
Digital thickness adaptive adjustment
Flying Shear Main Unit
Three-blade synchronous rotary cutting
Hydraulic quick mold change (≤15 minutes)
Rexroth Germany hydraulic system (21MPa stable pressure)
Stacking System
Vacuum suction + magnetic separation
Automatic counting
Optional QR code marking
4. Key Advantages
✅ High Efficiency
Triple-unit alternating operation increases productivity by 35%
100m/min high-speed cutting minimizes downtime
✅ High Precision
CNC length control with ±0.2mm accuracy
Cutting surface roughness Ra≤3.2μm
✅ Smart Features
Stores 50 process parameter recipes
Remote maintenance (4G/5G optional)
✅ Reliability
Key components MTBF≥8000 hours
Optimized steel structure for vibration resistance
5. Optional Configurations
Online quality inspection (Keyence vision system)
Scrap recycling (auto edge winding/crushing)
Energy monitoring (real-time power consumption analysis)
Automatic oil coating (for stainless steel)
6. Application Cases
✔ New energy vehicle battery case production: 40% output increase, defect rate <0.5% ✔ Home appliance panel processing: Achieves precise 1850mm wide sheet slitting with OEE reaching 89%
7. After-sales Service
Free installation & commissioning + operator training
12-month warranty + lifetime technical support
Note: Supports custom modifications including width extension to 2000mm, robotic loading systems, etc.
For detailed technical proposals or machine demonstrations, please contact our sales engineers!
This translation maintains all technical details while presenting them in natural industry-standard English terminology. Let me know if you'd like any refinements.
