Leveling and Conveying Equipment
Advantages of Leveling and Conveying Equipment
High-Precision Leveling
Ultra-high flatness of ±0.05mm/m² (Ideal for precision sheet metal & photovoltaic wafers)
Multi-stage roller leveling to eliminate material internal stress
Auto-adjustable roller pressure for different material thicknesses
Reliable & Efficient Conveying
Servo-synchronized drive with adjustable speed (0.5-15m/min)
Anti-deviation guide system ensures precise material alignment
Modular conveyor belts for wear resistance and easy maintenance
Smart Automation
PLC + HMI touchscreen control with preset process parameters
Real-time thickness monitoring via laser sensor with auto-feedback adjustment
IoT remote monitoring (supports equipment status alerts & data analytics)
Material Versatility
Metal sheets (steel/aluminum/copper, 0.1-25mm thickness)
Composite materials (carbon fiber, solar glass)
Flexible materials (lithium battery electrodes, rubber pads)
Energy Efficiency & Durability
Inverter-controlled motor reduces energy consumption by 30%
Hard-chrome plated rollers with 100,000+ hours lifespan
Closed-loop lubrication system minimizes maintenance needs
Safety & Compliance
CE/ISO certified (meets international machinery safety standards)
Dual emergency stop (electric + mechanical brake)
Low-noise design (<75dB) with vibration reduction
Typical Applications
✅ Automotive sheet metal processing (post-stamping leveling)
✅ Lithium battery electrode flattening
✅ Precision electronic component conveying
For customized specifications (e.g., bidding documents, website content optimization), please provide detailed industry requirements!
I. Overview Product Name: Fully Automatic High-Precision Integrated Leveling and Conveying Machine Model Series:
LCS-300/600/1200 (classified by processing width) Equipment Type: Mechatronic Hydraulic Intelligent Equipment Core Functions: Integrated precision sheet leveling + intelligent conveying + quality inspection
II. Technical Specifications
| Item | Specifications | Remarks |
|---|---|---|
| Processing Capacity | ||
| - Max. working width | 300mm/600mm/1200mm (customizable) | Effective roller work surface |
| - Material thickness range | 0.1-25mm (extendable to 30mm) | Different modes for carbon steel/stainless steel/aluminum |
| Precision Indicators | ||
| - Leveling flatness | ≤±0.05mm/m² (measured value) | Laser tracker inspection |
| - Conveying straightness | ≤0.1mm/m | With laser correction system |
| Mechanical System | ||
| - Number of leveling rollers | 9-17 rolls (varies by model) | Work roll + backup roll combination design |
| - Roller diameter | Φ60-150mm (high-frequency quenched + hard chrome plated) | HRC58-62 hardness |
| Electrical Control | ||
| - Drive system | Servo motor + reducer (Yaskawa/Siemens optional) | Repeat positioning accuracy ±0.02mm |
| - Control system | PLC (Mitsubishi/Beckhoff) + 10" industrial HMI | Supports Modbus TCP protocol |
III. Core Components
Leveling Unit
Upper roll balanced lifting mechanism (hydraulic synchronization)
Lower roll segmented micro-adjustment device (0.01mm adjustment accuracy)
Conveying System
Idler support roller groups (adjustable spacing)
Polyurethane anti-slip conveyor belt (steel reinforced optional)
Detection System
Online thickness gauge (±0.005mm resolution)
CCD surface defect detection (optional)
IV. Intelligent Control System
Adaptive leveling algorithm: Automatically stores optimal pressure curves for different materials
Fault self-diagnosis system: Real-time monitoring of 132 key parameters
Production data traceability: Auto-generates leveling process reports (Excel export supported)
V. Optional Features □ Automatic sheet loading robot (works with material storage) □ Scrap edge automatic winding and recycling device
VI. Service Commitment
Warranty: 24 months for core components (roller system/servo motors)
Response time: 24-hour technical support domestically (72-hour globally)
Note: This translation maintains all technical specifications while using proper industry terminology and formatting for international audiences. The structure follows standard technical documentation conventions in English.
