leveling machine
The steel coil leveling machine produced by our company boasts high operational efficiency. Equipped with a high-power drive system and an advanced leveling mechanism, it can quickly level steel coils. In actual production, it can process several tons of steel coils per hour, providing a continuous and efficient supply of flat steel plates for the shearing process. After using the steel coil leveling machine, the daily output of the steel plate shearing production line has increased by more than 30%, which significantly shortens the production cycle, improves the production efficiency and market response speed of your enterprise, and enhances the enterprise's competitiveness in the industry.
In addition, the steel coil leveling machine demonstrates wide material adaptability. It can achieve excellent leveling effects on steel coils of different materials, such as ordinary carbon steel, alloy steel, and stainless steel, laying a solid foundation for the shearing operation of steel plates of various materials. Meanwhile, by flexibly adjusting the internal parameters of the equipment, such as roll spacing and pressure, it can be adapted to steel coils of different thicknesses (ranging from thin steel coils with a thickness of 0.3mm to thick steel coils with a thickness of 10mm), meeting the diverse shearing needs of steel plates. This enables enterprises to undertake more orders with different specification requirements and expand their business scope。
Product Details
I. Core Product Configuration
Drive and Leveling System
Equipped with an advanced multi-roll leveling mechanism (with 11-21 leveling rolls; the roll material is high-hardness alloy steel treated with surface quenching, reaching a hardness of HRC 58-62), it can achieve fast and stable leveling of steel coils, avoiding a decline in leveling efficiency caused by insufficient power or roll wear.
Intelligent Control System
It is equipped with a touchscreen operation interface and a built-in PLC control system, supporting precise parameter setting (such as leveling pressure of 0-50MPa, roll speed of 0-15m/min). It also has a real-time flatness monitoring function (with an accuracy of ±0.05mm/m), which can automatically feed back and adjust parameters to reduce errors caused by manual intervention.
Auxiliary Function Components
It includes an automatic uncoiling device (suitable for steel coils with an inner diameter of 508-610mm and an outer diameter of ≤2000mm), a tension control system (with a tension range of 5-50kN), and a waste collection mechanism. It realizes integrated operations from steel coil uncoiling, leveling to conveying, reducing the connection cost of intermediate processes.
II. Key Performance Parameters
III. Application Scenarios
Pre-processing for Steel Plate Shearing
As the core pre-processing equipment in the steel plate shearing production line, it can level uneven steel coils into high-precision flat plates, ensuring that the dimensional error of the sheared steel plate is ≤0.5mm with no burrs on the edges. It is suitable for scenarios with high precision requirements such as automobile manufacturing and home appliance shell processing.
Multi-material Steel Coil Processing
For steel coils of different hardness and thickness (such as 304 stainless steel coils and Q235 carbon steel coils), ideal leveling effects can be achieved by adjusting parameters such as roll spacing and pressure. It meets the diverse raw material processing needs of industries such as construction machinery and precision instruments.
IV. Core Product Value
Efficiency Improvement
Compared with traditional manual leveling or low-efficiency equipment, it can increase the daily output of the steel plate shearing production line by more than 30% and shorten the production cycle by 25%, helping enterprises quickly respond to order demands.
Cost Control
Automated operations reduce manual operations by 80%, lowering labor and training costs; the high-durability roll design (with a service life of ≥3000 hours) reduces the frequency of vulnerable part replacement, cutting equipment maintenance costs by 15-20%.
Quality Assurance
High-precision leveling technology avoids subsequent processing defects (such as welding deformation and excessive assembly gaps) caused by uneven steel plates, increasing the qualified product rate to over 99.5% and enhancing the market competitiveness of enterprises' products.
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