Auxiliary support components
Auxiliary Support Components for Slitting Lines
Auxiliary support components for slitting lines (metal strip processing lines) are primarily used to enhance the stability, precision, and efficiency of strip slitting, particularly for thin plates and high-precision strip materials. The core product advantages include:
1. Improved Processing Accuracy and Stability
Reduced Material Vibration: Effectively suppresses strip vibration during high-speed slitting, preventing edge misalignment or burrs caused by material deviation.
Precise Guidance: Utilizes high-precision rollers or air-flotation support design to ensure straight-line movement during slitting, improving dimensional consistency.
2. Enhanced Equipment Durability
Wear-Resistant Design: Support rollers/guides are made of high-strength alloy steel or tungsten carbide coating to minimize long-term wear and extend service life.
Adaptive Pressure Adjustment: Some support systems feature hydraulic or pneumatic adaptive adjustment to prevent overpressure damage to strips or equipment.
3. Increased Production Efficiency
High-Speed Compatibility: Optimized support structure ensures stable operation even at high-speed slitting (e.g., 300 m/min or higher).
Quick Changeover: Modular design allows rapid replacement of support components, reducing downtime for multi-specification strip production.
4. Reduced Scrap Rate
Anti-Scratch Design: Support surfaces use nylon/polyurethane coating or precision polishing to prevent strip surface scratches and improve yield.
Optional Edge-Guiding Function: Some advanced support systems integrate automatic edge-guiding devices to adjust strip position in real time, minimizing edge waste.
5. Smart Monitoring & Easy Maintenance
Optional Sensor Integration: Equipped with pressure/vibration sensors for real-time monitoring to prevent equipment failures.
Easy-Maintenance Structure: Features quick-release design for convenient cleaning, lubrication, or part replacement.
Applicable Industries
Precision Metal Processing (stainless steel, copper strips, aluminum foil, etc.)
New Energy Battery Electrode Slitting
Packaging Material Slitting (tinplate, galvanized sheets)
Key Marketing Phrases
"High-precision anti-vibration · Long-lasting wear resistance · Intelligent adaptability"
"Stable slitting, reduced scrap, improved yield"
For further optimization (e.g., for specific materials or equipment models), please provide detailed technical parameters or application scenarios.
Auxiliary Support Unit for Metal Coils - Product Specifications
Product Overview
The auxiliary support unit is a core functional component specifically designed for processing, transportation, and storage of metal coils (e.g., steel, aluminum, and copper coils). Featuring an optimized support structure, it ensures coil stability during uncoiling, slitting, and handling processes, preventing deformation, surface scratches, or accidental uncoiling, thereby enhancing production safety and efficiency.
Core Features & Functions
1. High-Stability Support
Anti-Deformation Design: Utilizes curved brackets or V-shaped support structures to evenly distribute coil weight, preventing edge crushing or core deformation.
Dynamic Balance Adjustment: Equipped with hydraulic/pneumatic cushioning systems to accommodate various coil diameters (e.g., Φ800-Φ2500mm) and weights (up to 30 tons).
2. Material Protection Technology
Non-Contact Support (Optional): Air-flotation or magnetic levitation modules avoid direct friction with coil surfaces, ideal for high-gloss materials (e.g., stainless steel, galvanized sheets).
Anti-Scratch Coating: Support surfaces are coated with polyurethane or nylon composite materials to minimize surface damage.
3. High-Efficiency Production Adaptation
Quick Coil Change System: Hydraulic lifting + rail平移 design reduces coil changeover time to under 5 minutes.
Automation Integration: Compatible with AGV/RGV transport systems and supports synchronized control with uncoilers and slitting lines.
4. Intelligent Safety Protection
Real-Time Monitoring: Built-in pressure sensors and laser alignment devices provide real-time feedback on coil position and pressure data.
Emergency Braking: Automatically triggers shutdown protection upon abnormal vibration or misalignment.
5. Modular Customization
Expandable Configurations: Optional telescopic support arms, rotating platforms, or dust covers based on requirements.
Material Options: Base structures available in carbon steel, stainless steel, or aluminum alloy to suit various environments (e.g., humid, high-temperature workshops).
Technical Parameters (Adjustable per customer needs)
| Item | Specification |
|---|---|
| Applicable Coils | Steel/Aluminum/Copper coils, thickness 0.3-10mm |
| Supported Diameter Range | Φ500-Φ3000mm |
| Max Load Capacity | 50 tons (Heavy-duty industrial version) |
| Adjustment Method | Manual/Electric/Hydraulic (Optional) |
| Operating Temperature | -20℃~80℃ |
| Protection Rating | IP54 (Dust & splash-proof) |
Typical Applications
Steel Processing: Support for uncoiling, slitting, and recoiling of hot/cold-rolled steel coils.
Logistics & Warehousing: Storage and handling of heavy coils in automated warehouses.
New Energy Sector: Precision slitting support for lithium battery electrode coils.
Precision Support · Safeguarding Every Coil's Value
