Flying Shear
Competitive Advantages of Flying Shear
Ultra-Precise Cutting
Precision Control: Servo closed-loop control system achieves cutting accuracy up to ±0.1mm
Intelligent Compensation: Automatic tool wear compensation ensures long-term stable precision
Smooth Cutting Edge: Special blade design guarantees burr-free cuts, reducing secondary processing
High-Speed Efficiency
Ultra-High Speed Cutting: Maximum speed up to 300m/min (material dependent)
Continuous Operation: Supports 24/7 uninterrupted production with failure rate <0.5%
Quick Die Change: Modular design enables blade replacement in <15 minutes
Intelligent Control System
AI Optimization: Self-adaptive learning of material properties to automatically optimize cutting parameters
Remote Monitoring: IoT connectivity for real-time equipment status tracking
Data Traceability: Complete production data recording with MES/ERP system integration
Robust Durability Design
Core Components: Imported bearings and guide rails with service life exceeding 500,000 cuts
Special Materials: Tungsten carbide coated blades extend lifespan by 3-5 times
Protection Rating: Key components with IP65 protection for harsh industrial environments
Energy-Saving & Eco-Friendly Features
Efficient Drive: Energy-saving servo system reduces power consumption by 40%
Noise Reduction: Operational noise <75dB, exceeding industry standards
Scrap Recycling: Integrated automatic scrap collection system with >95% recovery rate
Customizable Solutions
Size Customization: Supports extra-wide plate cutting up to 6000mm
Material Adaptability: Handles ultra-thin foils from 0.2mm to thick plates up to 50mm
Functional Expansion: Optional smart modules like laser ranging and automatic sorting。
1. Product Overview
The Flying Shear is a high-efficiency cutting equipment used in continuous metal processing lines, capable of performing synchronized tracking cutting while materials are in high-speed motion. It is widely applied in industries such as steel, non-ferrous metals, and automotive manufacturing, suitable for fixed-length or dynamic cutting of plates, strips, bars, and pipes.
Key Features:
High-speed synchronized cutting
Precision length control
Automatic adjustment
Low scrap rate
Suitable for various metals
2. Technical Specifications
| Parameter | Specification Range | Unit |
|---|---|---|
| Applicable Materials | Cold-rolled plate, hot-rolled plate, stainless steel, aluminum plate, etc. | - |
| Cutting Thickness | 0.5–30 (customizable) | mm |
| Cutting Width | 500–3000 (customizable) | mm |
| Cutting Speed | 10–200 (adjustable based on material) | m/min |
| Cutting Accuracy | ±0.1–±0.5 | mm |
| Blade Material | High-Speed Steel (HSS), Tungsten Carbide | - |
| Drive System | Servo Motor / Hydraulic System | - |
| Control System | PLC / CNC (optional) | - |
3. Machine Structure
The Flying Shear mainly consists of the following core components:
Shearing Unit
Upper/Lower Blades
Blade Gap Adjustment Mechanism
Feeding System
Pinch Rollers
Web Guiding System
Drive System
Servo Motor
Gearbox
Control System
PLC / CNC Control (Programmable Logic Control)
Human-Machine Interface (HMI)
Auxiliary Devices
Scrap Conveyor
Lubrication System
4. Working Process
Material Feeding → The production line transports metal strips/plates to the Flying Shear.
Dynamic Tracking → The Flying Shear synchronizes with the material speed.
Precision Cutting → High-speed cutting according to the set length.
Scrap Handling → Automatic separation of scrap edges or short pieces.
Finished Product Output → Cut materials proceed to the next process.
5. Applications
Steel Industry: Hot-rolled/cold-rolled steel plate and strip cutting
Automotive Manufacturing: Body panels, high-strength steel cutting
Home Appliance Industry: Stainless steel panels, galvanized sheet cutting
Metal Packaging: Aluminum foil, tinplate slitting
Non-Ferrous Metals: Copper/aluminum plate fixed-length cutting
6. Product Advantages
✅ High Precision: Servo control ensures cutting tolerance ≤ ±0.3mm
✅ High Efficiency: Maximum cutting speed up to 200 m/min (material-dependent)
✅ Low Maintenance: Modular design with long-lasting blades
✅ Smart Integration: Compatible with automated production lines (MES/ERP)
✅ Customizable: Adjustable cutting width, thickness, etc., per customer requirements
7. Selection Guide
| Model | Application Scenario | Recommended Configuration |
|---|---|---|
| Economy | Small/medium metal workshops | Hydraulic drive, PLC control |
| Standard | Automotive/appliance sheets | Servo motor, CNC control |
| Premium | High-precision stainless steel/aluminum plates | Multi-axis sync, smart detection |
8. After-Sales Service
Technical Support: Remote debugging, on-site training
Spare Parts Supply: Original blades, servo motors, etc.
Maintenance: Regular inspections to extend equipment lifespan
For detailed technical solutions or quotations, please contact us!
(Provide your contact information here)
Suitable for: Product manuals, website details, bidding technical proposals.
Additional content such as CAD drawings or demo videos can be provided upon request.
