3×1850 Flying Shear Complete Shearing Line

Equipment Composition
Loading Part: It includes the material preparation table, loading trolley, uncoiler, etc., which are used to place the coil material onto the equipment and unroll it.
Leveling Part: Generally, there is a leveler, which is used to straighten the unrolled plate, eliminate defects such as waves and bends of the plate, and improve the flatness of the plate.
Feeding and Measuring Part: It is composed of fixed-length feeding wheels, fixed-length calculating wheels, etc., which can precisely control the conveying length and speed of the plate, preparing for the shearing process.
Shearing Part: A rotary high-speed shearing machine is adopted, which is the core component of the flying shear complete shearing line. It can perform high-speed shearing of the plate according to the set dimensions and requirements.
Conveying Part: For example, a three-section belt conveyor is used to convey the sheared plates. Some are also equipped with a waste trolley to collect the waste materials.
Receiving Part: It includes the receiving machine, the conveying belt above the receiving machine, etc., which are used to collect and stack the sheared plates for convenient subsequent processing.
Other Auxiliary Systems: The pneumatic system and the hydraulic system provide power support for various actions of the equipment, while the electrical control system precisely controls and coordinates the operation of the entire equipment.
Processing Capacity
Processable Materials: It is suitable for various metal plates such as cold-rolled plates, galvanized plates, pre-painted steel sheets, stainless steel plates, aluminum plates, and copper plates.
Processing Dimension Range: The shearing width is generally between 500 - 1850mm, and the shearing thickness is usually between 0.3 - 2.5mm. However, the specific parameters of the equipment from different manufacturers may vary.
Coil Weight: It can generally handle coils with a relatively large weight, commonly around 25 tons.
Equipment Features
High Shearing Speed: A relatively high shearing speed can be achieved. For example, the "EROCL - 3X1850 Flying Pendulum Shearing Line" of Jinan Yigao CNC integrates the characteristics of high-speed shearing of the flying shear and angle rotation of the pendulum shear. The maximum shearing frequency for rectangular plates can reach 110 times per minute, and for non-rectangular plates, it can reach 60 times per minute, which can effectively improve production efficiency.
High Precision: Through an advanced control system and a precise mechanical structure, the high precision of the shearing dimensions is ensured. For example, the fixed-length precision can reach within ±0.5mm, and the diagonal precision can also be controlled within a small range. During the processing, the plate runs continuously and stably without causing quality problems such as surface scratches and marks.
Stable and Reliable: Key components of the equipment, such as bearings, slide rails, and electrical components, usually adopt imported brands or high-quality domestic brands. High-quality products are also selected for mechanical accessories. Through strict manufacturing processes and quality control, the equipment has a long service life and stable performance.
Application Fields
It is mainly applied to industries such as automobiles, home appliances, and sheet metal processing, and is used to process metal coils into rectangular or non-rectangular plates of various specifications to meet the production requirements of parts in these industries.