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Level the steel plate for a while

High-precision leveling: By adopting advanced leveling technology and a precise roller system design, it can effectively eliminate defects such as waviness and warping of the metal plate, enabling the metal plate to achieve a high degree of flatness accuracy and meet the requirements of various high-precision processing and applications.

Wide application range: It can be applied to metal plates of various materials, such as carbon steel, stainless steel, aluminum alloy, etc. At the same time, it can handle plates of different thicknesses and widths. The application range covers various specifications from thin plates to thick plates, meeting the diversified needs of different industries and customers.

Efficient production: With a high working speed and a high degree of automation, it can achieve continuous feeding and leveling, greatly improving production efficiency, reducing labor operation costs, helping enterprises improve production efficiency, and reducing production costs.

Stable and reliable: The equipment has a sturdy structure, uses high-quality materials and advanced manufacturing processes. The key components are carefully designed and undergo strict quality inspections, having good stability and reliability. It can operate stably for a long time, reducing the number of equipment failures and maintenance times and extending the service life of the equipment.

Simple operation: It is equipped with a user-friendly operation interface and control system. Operators can master the operation method of the equipment proficiently after simple training, making it convenient for parameter setting, adjustment, and equipment monitoring. It reduces the skill requirements for operators and improves the convenience and safety of operation.

Improve the performance of the plate: During the leveling process, the residual stress inside the metal plate is released and evenly distributed, thereby improving the mechanical properties and processing performance of the plate, reducing the possibility of problems such as deformation and cracking in the subsequent processing process, and improving product quality.

Environmental protection and energy conservation: By using energy-saving motors and advanced transmission systems, it reduces the energy consumption of the equipment. At the same time, it generates less noise and dust during the working process, meeting environmental protection requirements and being conducive to creating a good production environment.

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Product Details

I. Product Overview

The metal plate flattening machine is an advanced device specifically designed for correcting the flatness of various metal plates. In the field of metal processing, plates often develop defects such as waviness, warping, and twisting due to processes like rolling, transportation, and storage. The metal plate flattening machine can accurately eliminate these issues, providing flat and high-quality plates for subsequent processing procedures. It is an essential and indispensable piece of equipment for numerous industries, including machinery manufacturing, automotive industry, shipbuilding, construction, and home appliance manufacturing.

II. Working Principle

The equipment employs advanced roller leveling technology and operates based on the "Bauschinger effect" of materials. When the metal plate passes through the flattening machine, it will be bent back and forth multiple times by several groups of leveling rollers. Specifically, the plate first comes into contact with the first few rollers with specific radius and center distance settings, initially adjusting the original curvature of the plate to make it gradually approach a single curvature. Subsequently, the middle rollers further play their role. The increased center distance design between them helps to more effectively perform deep leveling treatment on the plate. Finally, the last few rollers, which are designed with a radius or center distance similar to that of a curl eliminator, precisely correct the flatness of the plate to an ideal state, ensuring that the plate meets the high-precision flatness requirements.

III. Product Advantages

High-precision leveling: By adopting advanced leveling technology and a precise roller system design, it can effectively eliminate defects such as waviness and warping of the metal plate, enabling the metal plate to achieve a high degree of flatness accuracy and meet the requirements of various high-precision processing and applications. For example, in the processing of metal casings for some electronic devices with extremely high flatness requirements, this equipment can ensure that the flatness error of the plate is controlled within a very small range, guaranteeing the accuracy and quality of subsequent processing.
Wide application range: It can be applied to metal plates of various materials, such as carbon steel, stainless steel, aluminum alloy, copper alloy, etc. At the same time, it can handle plates of different thicknesses and widths. The application range covers various specifications from thin plates to thick plates. From common thin plates (such as 0.5mm stainless steel thin plates used for home appliance panels) to thick plates (such as 10mm carbon steel thick plates used for mechanical structural parts), and from narrow-width plates to wide-width plates, all can achieve efficient leveling on this equipment, meeting the diversified needs of different industries and customers.
Efficient production: With a high working speed and a high degree of automation, it can achieve continuous feeding and leveling, greatly improving production efficiency and reducing labor operation costs. The equipment can be seamlessly integrated with automated production lines to achieve rapid and continuous leveling of plates. For example, in the automotive manufacturing industry, it can quickly process a large number of metal plates used for vehicle body manufacturing, helping enterprises improve production efficiency and reduce production costs.
Stable and reliable: The equipment has a sturdy structure, uses high-quality materials and advanced manufacturing processes. The key components are carefully designed and undergo strict quality inspections, having good stability and reliability. The leveling rollers are made of wear-resistant forged steel, combined with high-precision bearings and an advanced transmission system, which can operate stably for a long time, reduce the number of equipment failures and maintenance times, extend the service life of the equipment, and lower the maintenance costs of enterprises.
Simple operation: It is equipped with a user-friendly operation interface and control system. Operators can master the operation method of the equipment proficiently after simple training, making it convenient for parameter setting, adjustment, and equipment monitoring. Through the advanced touch screen operation panel, various leveling parameters such as plate thickness, width, and leveling speed can be easily set, reducing the skill requirements for operators and improving the convenience and safety of operation.
Improve plate performance: During the leveling process, the residual stress inside the metal plate is released and evenly distributed, thereby improving the mechanical properties and processing performance of the plate, reducing the possibility of problems such as deformation and cracking in the subsequent processing process, and improving product quality. For example, when the leveled metal plate is processed by stamping, welding, etc., it can better ensure the processing accuracy and product quality and reduce the rejection rate.
Environmental protection and energy conservation: By using energy-saving motors and advanced transmission systems, it reduces the energy consumption of the equipment. At the same time, it generates less noise and dust during the working process, meeting environmental protection requirements and being conducive to creating a good production environment. Compared with traditional leveling equipment, the energy consumption of this equipment can be reduced by [X]%, saving energy costs for enterprises and also complying with national environmental protection policy requirements.

IV. Structural Composition

Leveling roller system: The core component of the flattening machine, composed of multiple groups of upper and lower rollers. The upper rollers are usually installed on adjustable single-piece beams and can achieve parallel, inclined, and special V-shaped arrangements, which is convenient for processing difficult-to-level plates such as high-strength steel plates. The lower rollers play a role in supporting and cooperating with the upper rollers. The rollers are mostly made of wear-resistant forged steel and their surfaces are processed with high precision. For some rollers used for leveling special plates such as aluminum plates, their surfaces are also ground and polished to ensure the leveling quality.
Drive device: It provides power for the leveling rollers to ensure that they rotate at the set speed and torque. The group drive technology is adopted. Each upper roller is driven by a set of reduction motors, and every two lower rollers are driven by a set of power systems to ensure that the linear speed of each roller is consistent with the speed of the plate material at the contact part, eliminating the friction between the plate material and the roller surface and the mechanical interference inside the transmission system existing in the traditional transmission system, and at the same time reducing energy consumption and noise.
Pressing device: It is used to adjust the gap between the upper and lower rollers to meet the leveling requirements of plates with different thicknesses. Through precise pressing control, the leveling force of the plate can be accurately adjusted to ensure the leveling effect. The pressing device can adopt various driving methods such as manual, electric, or hydraulic. Among them, the hydraulic pressing device has the advantages of fast response speed and high control accuracy and is widely used in high-precision flattening machines.
Frame: As the supporting structure of the equipment, it is welded with high-strength steel and has good rigidity and stability. The frame design fully considers the force situation during the operation of the equipment and can withstand the huge pressure generated during the leveling process, ensuring that the equipment remains stable and does not deform during long-term operation. The size and structure of the frame are customized according to the specifications and working requirements of the equipment to meet the installation space and production needs of different customers.
Transmission system: It transmits the power of the drive device to the leveling rollers to ensure the synchronous operation of each roller. The transmission system uses high-precision transmission components such as gears, chains, or belts, which have the characteristics of high transmission efficiency, high precision, and good stability. At the same time, it is equipped with an advanced lubrication system to ensure the reliability and service life of the transmission components during long-term operation.
Control system: It realizes comprehensive monitoring and operation control of the equipment operation. Through the advanced PLC program controller and touch screen operation interface, operators can conveniently set various parameters of the equipment, such as leveling speed, roller gap adjustment amount, plate thickness and width, etc., and at the same time, monitor the operation status of the equipment in real time, such as motor current, temperature, equipment fault alarm, etc. The control system also has the characteristic of high automation degree and can achieve seamless connection with the automated production line, improving production efficiency and automation level.