Horizontal Cutting Line

I. Leading Precision, Outstanding Quality

The horizontal cutting line of Jinan Jieheng Machinery Co., Ltd. adopts advanced numerical control technology and a precise transmission system to ensure that the cutting precision reaches the top level in the industry. Whether it is the processing of thin plates or thick plates, the length tolerance can be controlled within a very small range, and the angle tolerance is also nearly perfect. For example, when processing cold-rolled carbon steel coil plates, the length tolerance can be stably maintained at ±0.1mm, and the angle tolerance at ±0.01°. This makes the dimensions of the processed sheet materials accurate, providing a reliable foundation for subsequent production processes, greatly reducing the scrap rate caused by dimensional deviations, and improving the overall quality of the products.

II. Efficient Operation, Increased Production Capacity

Our horizontal cutting line is equipped with a high-power drive motor and an optimized cutting mechanism, featuring a fast feeding speed and a high cutting frequency. Taking the common specifications of metal coil plates as an example, dozens of cutting operations can be completed per minute, and the blanking speed can reach [X] m/min, which significantly improves the production efficiency compared with traditional equipment. At the same time, the automated processes of feeding, leveling, cutting, and stacking are seamlessly connected, reducing manual intervention and the waiting time between processes, further increasing the production capacity, helping enterprises to complete more orders within a unit of time, and enhancing their market response ability.

III. Intelligent Control, Convenient and Efficient

The horizontal cutting line of Jinan Jieheng Machinery Co., Ltd. is equipped with an intelligent operation control system. Through an intuitive human-machine interface, operators can easily complete various parameter settings, equipment status monitoring, and fault diagnosis. The system has a memory function and can store a variety of processing schemes, making it convenient to quickly switch between the production requirements of different products. Moreover, the advanced PLC controller not only improves the reliability and stability of the system but also supports remote control and data transmission. Enterprise managers can master the operation status of the equipment anytime and anywhere, achieve intelligent production management, and reduce labor costs and management difficulties.

IV. Wide Adaptability, Meeting Diverse Needs

The product design fully takes into account the processing characteristics of different metal materials and can be applied to cold-rolled and hot-rolled carbon steel, silicon steel, tinplate, stainless steel, and various metal materials after surface coating. Whether it is a thin plate horizontal cutting line (processing thickness 0.1 - 3.0mm) or a thick plate horizontal cutting line (processing thickness 3.0 - 6.0mm), it can work with ease within its respective applicable range. In addition, personalized horizontal cutting lines can be customized according to the special needs of customers, such as horizontal cutting lines for special materials like copper strips and stainless steel, to meet the diversified market demands.

V. Stable and Reliable, Reducing Maintenance Costs

The main structure of the equipment is made of high-strength high-quality steel. Through precise processing and strict heat treatment processes, the stability and durability of the mechanical components are ensured. Key components, such as cutting tools, bearings, and transmission lead screws, are all products from internationally renowned brands, which greatly improves the reliability of the equipment and reduces the frequency of failures. At the same time, the reasonable structural design makes the equipment maintenance work more convenient. The replacement of vulnerable parts is simple and fast, effectively reducing the maintenance costs and downtime of enterprises and ensuring the continuity of production.

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Product Details

I. Equipment Overview

The horizontal cutting line equipment is a core piece of equipment in the field of metal sheet processing. It is specialized in precisely transforming various metal coil sheets into flat sheets of a specific length and stacking them neatly. With its efficient and precise characteristics, it is widely applicable to the processing of various metal materials such as cold-rolled carbon steel, hot-rolled carbon steel, silicon steel, tinplate, stainless steel, and those with surface coatings. It provides a solid guarantee for the sheet processing needs of numerous industries.

II. Working Process

Loading and Uncoiling: The loading trolley smoothly transports the metal coil sheet to the uncoiler. Once the uncoiler is started, it slowly unfolds the coil sheet through mechanical tension, preparing it for the subsequent processing procedures.
Leveling Treatment: The unfolded coil sheet enters the leveler. Multiple sets of precision rollers inside the leveler apply a reverse bending force to the sheet, eliminating deformations such as waves and warps, and ensuring that the flatness of the sheet meets high-precision standards.
Fixed-length Feeding: After being leveled, the sheet is fed into the cutting area accurately and at a uniform speed by the fixed-length feeding mechanism according to the pre-set length dimension.
Cutting Processing: When the sheet reaches the designated position, the high-speed cutting machine acts quickly. Using sharp cutting tools, it cuts the sheet according to the fixed-length requirements with extremely high cutting speed and precision.
Stacking and Collection: The finished cut sheets are collected in an orderly manner and stacked neatly by the stacking device, which is convenient for subsequent handling, storage, and use.

III. Structural Composition

Core Equipment

Uncoiler: It has a strong load-bearing capacity and stable tension control function. It can be adapted to coil sheets of different specifications to achieve smooth uncoiling.
Leveler: It mostly adopts a multi-roller structure. The rollers are made of excellent materials and have a high surface finish, enabling efficient leveling of sheets with different thicknesses and materials.
Feeding Mechanism: Generally driven by a servo motor, it has precise positioning and adjustable feeding speed, ensuring the stability and accuracy of sheet transportation.
Plate Shear: Equipped with high-hardness and high-strength cutting tools, it has a strong shearing force, which can meet the shearing requirements of sheets with different thicknesses and has extremely high shearing precision.
Stacking Device: It is designed with an intelligent sensing system that can automatically adjust the stacking method according to the size and weight of the sheet to achieve neat stacking.

Auxiliary Equipment

Slitting Machine: Some horizontal cutting lines are equipped with a slitting machine according to requirements, which can cut wide sheets into multiple narrow strips, expanding the processing capacity of the equipment.
Bridge: It connects each processing equipment to ensure a smooth transition of the sheet between different devices and reduces the risk of sheet scratching.
Traction Device: When transporting sheets over a long distance, it provides a stable traction force to prevent the sheet from shifting or jamming during the transportation process.
Deviation Correction Device: It monitors the running state of the sheet in real time. Once the sheet deviates, it quickly and automatically adjusts to ensure the processing precision of the sheet.

IV. Technical Advantages

High-precision Processing: The fixed-length precision can reach ±0.3mm or even higher, and the flatness of the sheet is extremely high, which can meet the strict requirements for sheet precision in industries such as electronics and automotive parts.
Efficient Production: The flying shear line can perform up to 150 cuts per minute, and the maximum operating speed can reach 80 meters per minute, greatly improving production efficiency and reducing production costs.
High Degree of Automation: The whole process is automated, from loading the coil sheet to stacking the finished products, reducing manual intervention, lowering labor intensity, and at the same time improving the stability and consistency of the production process.
Strong Equipment Stability: The key components are made of high-quality steel and processed through precision machining and heat treatment processes. The equipment operates stably, has a low failure rate, low maintenance cost, and a long service life.
Wide Material Adaptability: It can flexibly handle the processing of metal sheets with different materials, thicknesses, and widths, providing comprehensive solutions for diverse market demands.

V. Application Fields

Power and Electrical Industry: It is used for manufacturing transformer cores, distribution cabinet enclosures, etc. The processing precision requirements for silicon steel sheets, cold-rolled steel sheets, etc. are extremely high, and the high-precision characteristics of the horizontal cutting line equipment are a perfect fit.
Automobile Manufacturing Industry: It processes automobile body panels, parts, etc., ensuring accurate sheet dimensions and high flatness, and guaranteeing the overall quality and performance of the automobile.
Home Appliance Manufacturing Industry: It is used for manufacturing the outer shells and internal structural components of home appliances such as refrigerators, air conditioners, and washing machines. The efficient and precise processing ability of the horizontal cutting line equipment meets the large-scale production needs of the home appliance industry.
Metal Products Industry: It is used for manufacturing various metal containers, shelves, office furniture, etc. The wide material adaptability and high-precision processing of the equipment help enterprises produce diversified products.