Flattening Machine
A leveling machine is a critical equipment used for correcting the flatness of metal sheets, coils, and strips. It is widely applied in industries such as metal processing, automotive manufacturing, and aerospace. Its core advantages include:
High Precision Leveling
Precision Roller System Design: Utilizes multi-roller leveling technology to ensure flatness up to ±0.1mm/m² or even higher, meeting stringent industrial standards.
Suitable for High-Demand Industries: Ideal for precision sheet metal, automotive body panels, electronic enclosures, and other applications requiring exceptional flatness.
High Efficiency & Productivity
Automated Control: Equipped with CNC systems or servo motors for automatic adjustment of leveling pressure and roller gaps, minimizing manual intervention.
High-Speed Operation: Some models can be integrated with decoiling, feeding, and stamping equipment to form automated production lines, significantly improving processing speeds (e.g., 10~30m/min leveling speed).
Wide Material Compatibility
Versatile Material Handling: Capable of processing carbon steel, stainless steel, aluminum plates, copper strips, titanium alloys, and other metal materials.
Broad Thickness Range: Depending on the model, it can level materials ranging from 0.1mm to 50mm (e.g., thin sheet levelers, medium-thickness plate levelers).
Stable & Durable Structure
Heavy-Duty Frame Design: Constructed with high-strength welded frames or cast steel structures to ensure long-term stability and resistance to deformation.
High-Quality Leveling Rolls: Rolls undergo hardening and precision grinding, offering excellent wear resistance and extended service life.
Low Failure Rate: Key components (e.g., bearings, gears) use internationally renowned brands to reduce maintenance downtime.
Energy-Saving & Cost-Effective
Variable Frequency Drive (VFD) Technology: Optimizes motor operation to reduce energy consumption.
Material Waste Reduction: Enhances material utilization through precise leveling, minimizing scrap rates.
Smart & User-Friendly Operation
Touchscreen Control (HMI Panel): Intuitive human-machine interface with parameter storage and one-touch recall functions.
Automatic Compensation: Some models feature automatic gap adjustment to accommodate different material thicknesses.
Multiple Configurations Available
Precision Thin Sheet Leveler (for 0.1~3mm sheets)
Medium-Thickness Plate Leveler (for 3~20mm plates)
Heavy-Duty Leveler (for 20~50mm plates)
Coil Leveling Line (integrated with decoiling, leveling, and shearing functions)
Leveling Machine Product Specifications
1. Product Overview
The Leveling Machine is an industrial equipment designed to correct flatness defects in metal sheets, strips, and coils. It ensures precise material straightening for downstream processes in manufacturing.
2. Technical Specifications
| Parameter | Specification |
|---|---|
| Machine Type | Precision Thin Sheet / Medium-Thick Plate / Heavy-Duty / Coil Leveling Line |
| Leveling Thickness | 0.1mm ~ 50mm (model-dependent) |
| Leveling Width | 300mm ~ 3000mm (customizable) |
| Flatness Accuracy | Up to ±0.1mm/m² |
| Roller Material | High-Carbon Alloy Steel (Hardened & Ground, HRC 58-62) |
| Roller Diameter | 50mm ~ 200mm (varies by model) |
| Number of Rolls | 7 ~ 21 rolls (adjustable based on material) |
| Leveling Speed | 5 ~ 30m/min (adjustable via VFD) |
| Motor Power | 5.5kW ~ 55kW (depends on machine size) |
| Control System | PLC + HMI Touchscreen (CNC optional) |
| Voltage | 380V/50Hz (3-phase) or customizable |
3. Key Features
✅ Precision Roller System – Multi-roller design for uniform pressure distribution
✅ Automatic Thickness Adjustment – Servo-driven gap control for different materials
✅ Robust Construction – Reinforced steel frame with vibration damping
✅ Energy Efficient – Variable frequency drive (VFD) reduces power consumption
✅ Low Maintenance – Sealed bearings and centralized lubrication system
4. Applications
Automotive: Body panels, chassis components
Metal Fabrication: Enclosures, machinery parts
Appliances: Refrigerator doors, washing machine drums
Aerospace: Aluminum/titanium alloy sheets
6. Quality Standards
ISO 9001 Certified Manufacturing
CE Safety Compliance
12-Month Warranty (24 months for critical components)
7. Ordering Information
Lead Time: 30~60 days (standard models)
Customization: Available (width, speed, automation level)
Shipping: FOB or CIF terms (global delivery)
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