The translation of
Servo Blank Feeder is a high-precision automated equipment primarily used in metal processing and stamping production lines. It precisely feeds metal sheets or coils into stamping presses or cutting machines to achieve precise blanking processing. Below is a detailed introduction to the equipment:
1. Components
Servo Motor: Provides high-precision, high-response power output to ensure feeding accuracy and speed stability.
Feed Rollers: Used to clamp and transport materials, typically made of wear-resistant materials for long-term stable operation.
Control System: Utilizes PLC or CNC systems to achieve precise control over feed length, speed, frequency, and other parameters.
Straightening Device (Optional): Corrects material flatness to ensure processing quality.
Material Rack (Optional): Stores and unwinds coils, supporting automatic or manual loading.
Sensors: Detect material position, thickness, and other parameters for automatic correction and adjustment.
2. Working Principle
Material (sheets or coils) enters the feeder through the material rack or manually.
The servo motor drives the feed rollers to push the material into the stamping press or cutting machine according to the preset feed length and speed.
After stamping or cutting, the feeder moves again to advance the material to the next processing position.
The entire process is precisely controlled by the control system to ensure feeding accuracy and consistency.
3. Key Features
High Precision: Servo motor control ensures feeding accuracy up to ±0.01mm, meeting the demands of precision processing.
High Efficiency: Automated feeding reduces manual intervention and improves production efficiency.
Flexibility: Adapts to different material thicknesses, widths, and lengths, supporting multiple processing modes.
Stability: High-quality components ensure long-term stable operation.
Ease of Operation: Equipped with a touch screen or CNC panel for simple and intuitive parameter settings.
4. Applications
Metal Stamping: Used for stamping automotive parts, appliance casings, and other metal products.
Sheet Metal Processing: Suitable for cutting, bending, and other processes of precision sheet metal parts.
Electronics Industry: Used for stamping and forming precision electronic components.
Hardware Manufacturing: Ideal for mass production of various hardware parts.
5. Technical Parameters
| Parameter | Description |
|---|---|
| Feeding Accuracy | ±0.01mm ~ ±0.1mm |
| Feeding Length | Customizable, typically 10mm ~ 3000mm |
| Material Thickness | 0.1mm ~ 6mm (varies by model) |
| Material Width | Customizable, typically 50mm ~ 2000mm |
| Feeding Speed | 10m/min ~ 50m/min (adjustable as needed) |
| Power Supply | 220V/380V, 50Hz/60Hz |
| Control System | PLC or CNC system |
6. Advantages
Improved Processing Accuracy: Servo control ensures consistent feeding, reducing scrap rates.
Reduced Labor Costs: Fully automated operation minimizes reliance on manual labor.
Strong Adaptability: Capable of handling various materials, such as stainless steel, aluminum, and copper sheets.
Energy Efficiency: Servo motors are highly energy-efficient, lowering operating costs.
7. Selection Recommendations
Choose the appropriate model based on material thickness, width, and processing requirements.
Consider the automation level of the production line and decide whether auxiliary equipment like material racks or straightening devices is needed.
Pay attention to the control system and select one (e.g., PLC or CNC) that matches the company’s technical capabilities.
The Servo Blank Feeder is an indispensable high-efficiency equipment in modern manufacturing, significantly enhancing production efficiency and product quality. If you have specific needs, feel free to contact us.
